كتاب Development of Quality Control System for Cement Manufacturing using Software Techniquesكتب الهندسة و التكنولوجيا

كتاب Development of Quality Control System for Cement Manufacturing using Software Techniques

ISSN 2456-8066 International Journal of Advanced Engineering and Management Vol. 3, No. 4, pp. 127-133, 2018 Murtada Elshiekh, Khalid Eltayeb and Osama Mohammed Elmardi Suleiman, “Development of Quality Control System for Cement Manufacturing using Software Techniques,” International Journal of Advanced Engineering and Management, Vol. 3, No. 4, pp. 127-133, 2018 Development of Quality Control System for Cement Manufacturing using Software Techniques Murtada Elshiekh1*, Khalid Eltayeb2 and Osama Mohammed Elmardi Suleiman3 1,2Department of Manufacturing Engineering, Faculty of Engineering and Technology- Nile Valley University – Atbara – Sudan 3Department of Mechanical Engineering, Faculty of Engineering and Technology- Nile Valley University – Atbara – Sudan Corresponding author E-mail: [email protected] Abstract—The cement material is considered to be of great importance in different aspects of building development projects and as a commodity for export and investment. Accordingly, the product should be compatible with the standard specifications within manufacturing stages to ensure acceptable quality. This research paper focuses on creating a system that monitors and records daily readings of cement physical tests at quality laboratories of cement factory and accordingly the control charts for each test were established. The importance of control charts for the variables lies in the expression of the system status (inside or outside the control limits); normally the points which are located outside the borders indicate that the system is out of control. But in some cases, the points are within the control limits but took an abnormal distribution. First, the system determines the style of pattern type, analyzes and then finds out the expected causes and suggests the solutions. The system was tested by inserting different records in different intervals of time; the results obtained were reasonable and had explained the effectiveness of the system. Keywords—Quality control; Control charts; patterns; cement laboratory. I. INTRODUCTION Recently, the River Nile State had witnessed a great leap in cement industry due to the fact that all production elements were available; raw materials (lime stone), which is available in most areas extending from Atbara to Abu Hammad[1]. Moreover, the availability of transport means (paved roads and railway tracks) linking production sites with national markets and ports of export, in addition to the availability of power sources and skilled labors [2]. Based on the above-mentioned reasons, the policy of supply and demand overshadows the local and regional market, making these companies at a big challenge to obtain the trust and the customer satisfaction[3]. Due to an increasing competition in products, consumers have become more critical in choosing products[4]. The quality of products has become more important. Statistical process control (SPC) is usually used to improve the quality of products and reduce rework and scrap so that the quality expectation can be attained. II. PROBLEM STATEMENT All the industries and institutions are keen to optimize the profit, and to be friendly with environment[5]. This will help these companies to keep its position and status within the market, such process will be maintained by developing and promoting the manufacturing systems as well as applying the total quality control principles[6][7]. Control charts are the most popular charts widely used in industry to detect abnormal process behavior[8]. The most typical form of control charts consists of a central line and two control limits representing the specifications of the product and the variant range limits[9]. This provides a useful method for monitoring variations in the product manufacturing process[10]. However, these control charts do not provide pattern-related information because they focus only on the latest plotted data points. There are five cement factories in River Nile State; all these factories are highly recommending improving their quality control system (mainly the physics lab) to be within the present international market competition. The process is applied through monitoring and documenting the results of different trails, analysis and decision making. III. THE OBJECTIVES The purpose of this research is to develop a quality control system of cement manufacturing using software technique, which is aiming to achieve the following objectives:- To record daily results for various physical tests. To draw control charts for variables (average, X), (range, R) for any period of time required. To find different patterns, then analyze and identify corrective action accordingly for each pattern. To Display the results of all tests at any time and obtain respective reports. IV. METHODOLOGY General information about the system, which includes machines, production stages, and sequence of operations etc, were gathered. Historical data of previous physical test results were collected, and the causes of poor quality were analyzed. Computer program created by using Visual Basic language will be used to control the quality and to evaluate and indicate the subgroup pattern and its analysis.
أسامة محمد المرضي سليمان - أسامة محمد المرضي سليمان ، مواليد مدينة عطبرة، ولاية نهر النيل-السودان في العام 1966 حاصل علي بكالوريوس الشرف في الهندسة الميكانيكية من كلية الهندسة بجامعة السودان للعلوم والتكنولوجيا في العام 1998. ماجستير في ميكانيكا المواد المركبة من جامعة وادي النيل عطبرة في العام 2003. الخبرات الأكاديمية: ❰ له مجموعة من المؤلفات أبرزها ❞ مجموعة من أشهر الأمثال العربية والإنجليزيةCollection of Famous English and Arabic Proverbs ❝ ❞ حلول مسائل في أجهزة قياس وتحكم ❝ ❞ كتاب أساسيات الصيانة ❝ ❞ كتاب آلات هيدروليكية المضخات والتوربينات النصف قطرية والمحورية السريان ❝ ❞ تصميم الأنظمة الميكانيكية ❝ ❞ كتاب اوتوماتية وهندسة تحكم ❝ ❞ تصميم الأنظمة الميكانيكية ❝ ❞ Text Book on Dynamic Relaxation Method ❝ ❞ إنتقال الحرارة بالغلیان والتكثیف Heat Transfer by Boiling and Condensation ❝ ❱
من كتب الهندسة - مكتبة كتب الهندسة و التكنولوجيا.

وصف الكتاب : ISSN 2456-8066
International Journal of Advanced Engineering and Management
Vol. 3, No. 4, pp. 127-133, 2018
Murtada Elshiekh, Khalid Eltayeb and Osama Mohammed Elmardi Suleiman, “Development of Quality Control System
for Cement Manufacturing using Software Techniques,” International Journal of Advanced Engineering and
Management, Vol. 3, No. 4, pp. 127-133, 2018
Development of Quality Control System for Cement
Manufacturing using Software Techniques
Murtada Elshiekh1*, Khalid Eltayeb2 and Osama Mohammed Elmardi Suleiman3
1,2Department of Manufacturing Engineering, Faculty of Engineering and Technology- Nile Valley University – Atbara – Sudan
3Department of Mechanical Engineering, Faculty of Engineering and Technology- Nile Valley University – Atbara – Sudan
Corresponding author E-mail: [email protected]
Abstract—The cement material is considered to be of great
importance in different aspects of building development
projects and as a commodity for export and investment.
Accordingly, the product should be compatible with the
standard specifications within manufacturing stages to
ensure acceptable quality. This research paper focuses on
creating a system that monitors and records daily readings
of cement physical tests at quality laboratories of cement
factory and accordingly the control charts for each test
were established. The importance of control charts for the
variables lies in the expression of the system status (inside
or outside the control limits); normally the points which
are located outside the borders indicate that the system is
out of control. But in some cases, the points are within the
control limits but took an abnormal distribution. First, the
system determines the style of pattern type, analyzes and
then finds out the expected causes and suggests the
solutions. The system was tested by inserting different
records in different intervals of time; the results obtained
were reasonable and had explained the effectiveness of the
system.
Keywords—Quality control; Control charts; patterns;
cement laboratory.
I. INTRODUCTION
Recently, the River Nile State had witnessed a great leap in
cement industry due to the fact that all production elements
were available; raw materials (lime stone), which is available
in most areas extending from Atbara to Abu Hammad[1].
Moreover, the availability of transport means (paved roads and
railway tracks) linking production sites with national markets
and ports of export, in addition to the availability of power
sources and skilled labors [2]. Based on the above-mentioned
reasons, the policy of supply and demand overshadows the
local and regional market, making these companies at a big
challenge to obtain the trust and the customer satisfaction[3].
Due to an increasing competition in products, consumers have
become more critical in choosing products[4]. The quality of
products has become more important. Statistical process
control (SPC) is usually used to improve the quality of
products and reduce rework and scrap so that the quality
expectation can be attained.
II. PROBLEM STATEMENT
All the industries and institutions are keen to optimize the
profit, and to be friendly with environment[5]. This will help
these companies to keep its position and status within the
market, such process will be maintained by developing and
promoting the manufacturing systems as well as applying the
total quality control principles[6][7].
Control charts are the most popular charts widely used in
industry to detect abnormal process behavior[8]. The most
typical form of control charts consists of a central line and two
control limits representing the specifications of the product
and the variant range limits[9]. This provides a useful method
for monitoring variations in the product manufacturing
process[10]. However, these control charts do not provide
pattern-related information because they focus only on the
latest plotted data points.
There are five cement factories in River Nile State; all these
factories are highly recommending improving their quality
control system (mainly the physics lab) to be within the
present international market competition. The process is
applied through monitoring and documenting the results of
different trails, analysis and decision making.
III. THE OBJECTIVES
The purpose of this research is to develop a quality control
system of cement manufacturing using software technique,
which is aiming to achieve the following objectives:-
To record daily results for various physical tests.
To draw control charts for variables (average, X), (range,
R) for any period of time required.
To find different patterns, then analyze and identify
corrective action accordingly for each pattern.
To Display the results of all tests at any time and obtain
respective reports.
IV. METHODOLOGY
General information about the system, which includes
machines, production stages, and sequence of operations etc,
were gathered.
Historical data of previous physical test results were
collected, and the causes of poor quality were analyzed.
Computer program created by using Visual Basic language
will be used to control the quality and to evaluate and indicate
the subgroup pattern and its analysis.

سنة النشر : 2018م / 1439هـ .
عدد مرات التحميل : 4263 مرّة / مرات.
تم اضافته في : الخميس , 27 ديسمبر 2018م.
حجم الكتاب عند التحميل : 376.4 كيلوبايت .

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كتب الهندسة

ISSN 2456-8066
International Journal of Advanced Engineering and Management
Vol. 3, No. 4, pp. 127-133, 2018
Murtada Elshiekh, Khalid Eltayeb and Osama Mohammed Elmardi Suleiman, “Development of Quality Control System
for Cement Manufacturing using Software Techniques,” International Journal of Advanced Engineering and
Management, Vol. 3, No. 4, pp. 127-133, 2018
Development of Quality Control System for Cement
Manufacturing using Software Techniques
Murtada Elshiekh1*, Khalid Eltayeb2 and Osama Mohammed Elmardi Suleiman3
1,2Department of Manufacturing Engineering, Faculty of Engineering and Technology- Nile Valley University – Atbara – Sudan
3Department of Mechanical Engineering, Faculty of Engineering and Technology- Nile Valley University – Atbara – Sudan
Corresponding author E-mail: [email protected]
Abstract—The cement material is considered to be of great
importance in different aspects of building development
projects and as a commodity for export and investment.
Accordingly, the product should be compatible with the
standard specifications within manufacturing stages to
ensure acceptable quality. This research paper focuses on
creating a system that monitors and records daily readings
of cement physical tests at quality laboratories of cement
factory and accordingly the control charts for each test
were established. The importance of control charts for the
variables lies in the expression of the system status (inside
or outside the control limits); normally the points which
are located outside the borders indicate that the system is
out of control. But in some cases, the points are within the
control limits but took an abnormal distribution. First, the
system determines the style of pattern type, analyzes and
then finds out the expected causes and suggests the
solutions. The system was tested by inserting different
records in different intervals of time; the results obtained
were reasonable and had explained the effectiveness of the
system.
Keywords—Quality control; Control charts; patterns;
cement laboratory.
I. INTRODUCTION
Recently, the River Nile State had witnessed a great leap in
cement industry due to the fact that all production elements
were available; raw materials (lime stone), which is available
in most areas extending from Atbara to Abu Hammad[1].
Moreover, the availability of transport means (paved roads and
railway tracks) linking production sites with national markets
and ports of export, in addition to the availability of power
sources and skilled labors [2]. Based on the above-mentioned
reasons, the policy of supply and demand overshadows the
local and regional market, making these companies at a big
challenge to obtain the trust and the customer satisfaction[3].
Due to an increasing competition in products, consumers have
become more critical in choosing products[4]. The quality of
products has become more important. Statistical process
control (SPC) is usually used to improve the quality of
products and reduce rework and scrap so that the quality
expectation can be attained.
II. PROBLEM STATEMENT
All the industries and institutions are keen to optimize the
profit, and to be friendly with environment[5]. This will help
these companies to keep its position and status within the
market, such process will be maintained by developing and
promoting the manufacturing systems as well as applying the
total quality control principles[6][7].
Control charts are the most popular charts widely used in
industry to detect abnormal process behavior[8]. The most
typical form of control charts consists of a central line and two
control limits representing the specifications of the product
and the variant range limits[9]. This provides a useful method
for monitoring variations in the product manufacturing
process[10]. However, these control charts do not provide
pattern-related information because they focus only on the
latest plotted data points.
There are five cement factories in River Nile State; all these
factories are highly recommending improving their quality
control system (mainly the physics lab) to be within the
present international market competition. The process is
applied through monitoring and documenting the results of
different trails, analysis and decision making.
III. THE OBJECTIVES
The purpose of this research is to develop a quality control
system of cement manufacturing using software technique,
which is aiming to achieve the following objectives:-
 To record daily results for various physical tests.
 To draw control charts for variables (average, X), (range,
R) for any period of time required.
 To find different patterns, then analyze and identify
corrective action accordingly for each pattern.
To Display the results of all tests at any time and obtain
respective reports.
IV. METHODOLOGY
 General information about the system, which includes
machines, production stages, and sequence of operations etc,
were gathered.
 Historical data of previous physical test results were
collected, and the causes of poor quality were analyzed.
Computer program created by using Visual Basic language
will be used to control the quality and to evaluate and indicate
the subgroup pattern and its analysis.



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تحميل Development of Quality Control System for Cement Manufacturing using Software Techniques
أسامة محمد المرضي سليمان
أسامة محمد المرضي سليمان
Osama Mohammed Elmardi Suleiman
أسامة محمد المرضي سليمان ، مواليد مدينة عطبرة، ولاية نهر النيل-السودان في العام 1966 حاصل علي بكالوريوس الشرف في الهندسة الميكانيكية من كلية الهندسة بجامعة السودان للعلوم والتكنولوجيا في العام 1998. ماجستير في ميكانيكا المواد المركبة من جامعة وادي النيل عطبرة في العام 2003. الخبرات الأكاديمية: ❰ له مجموعة من المؤلفات أبرزها ❞ مجموعة من أشهر الأمثال العربية والإنجليزيةCollection of Famous English and Arabic Proverbs ❝ ❞ حلول مسائل في أجهزة قياس وتحكم ❝ ❞ كتاب أساسيات الصيانة ❝ ❞ كتاب آلات هيدروليكية المضخات والتوربينات النصف قطرية والمحورية السريان ❝ ❞ تصميم الأنظمة الميكانيكية ❝ ❞ كتاب اوتوماتية وهندسة تحكم ❝ ❞ تصميم الأنظمة الميكانيكية ❝ ❞ Text Book on Dynamic Relaxation Method ❝ ❞ إنتقال الحرارة بالغلیان والتكثیف Heat Transfer by Boiling and Condensation ❝ ❱.



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